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EPP Foam Sheet Extrusion Line

(Expanded PP Foam Sheet Extrusion Line)

EPP Foam Sheet Extrusion Line

EPP Foam Sheet Extrusion Line
EPP Foam Sheet Extruder

 

» Features of the machine

The Expanded PP Foam Sheet Extrusion Line produces fine cell structured extruded polypropylene foam sheet with high strength and even surface in a continuous roll.

 

» Characteristics of EPP foam

ㆍSuperior durability and reuse

ㆍThermal resistance and microwave safety (Heat resistance: 125℃)

ㆍEnhanced food safety (PP is a non-toxic polymer)

ㆍSustainability and recycling

ㆍFormable to any shape

 

» Specifications

* Tandem Type (Blowing agent: 100% CO₂ or CO₂ mixture)

Item / Model No. PI-PP-T60-130 PI-PP-T75-180
Capacity Max. 200~300kg/hr Max. 300~400kg/hr
Sheet width Max. 1000mm Max. 1000mm
Sheet thickness Max. 5mm Max. 5mm
Density 100~300kg/m³ 100~300kg/m³
Screw diameter Primary (twin screw): 60mm
Secondary: 130mm
Primary (twin screw): 75mm
Secondary: 180mm
Blowing agent 100% CO₂, mixture of CO₂ and Ethanol, Physical foaming with CO₂

 
* Single Type (Blowing agent: mixture of gas)

Item / Model No. PI-PP-SC150 PI-PP-SC180
Capacity Max. 200~300kg/hr Max. 300~400kg/hr
Sheet width Max. 1000mm Max. 1000mm
Sheet thickness Max. 5mm Max. 5mm
Density 100~300kg/m³ 100~300kg/m³
Screw diameter 150mm 180mm
Blowing agent LPG, mixture of CO₂ and Ethanol, Physical foaming with CO₂

 

» Applications

ㆍAutomotive industry bumper cores, door panels, headrests, seat components, pillar fillers, and tool kits

ㆍFood handling: Lunch boxes, bowls, trays and other types of food containers, cap seals

ㆍProtective packaging: electronics (ESD protection), medical equipment, and durable transport containers

ㆍHVAC & Construction: insulation in ventilation systems, pipes, water heaters, and pumps, thermal panels in building construction

ㆍSports & Leisure Equipment: helmets, exercise foam rollers, martial arts mats, surfboards, and drone bodies

ㆍConsumer products & Furniture: furniture for cushions and padding, toys and specialized, lightweight structural components

 

» EPP Foam Sheet Extrusion Line FAQ

1. What is difference between EPP foam and EPS foam?

The main difference between EPP (Expanded Polypropylene) foam and EPS (Expanded Polystyrene) foam lies in their base polymer, which results in distinct material properties.

EPP foam is highly durable and elastic with excellent multi-impact resistance, whereas EPS foam is more rigid and brittle, typically designed for single-impact protection. In addition, EPP foam can withstand a much wider temperature range compared to EPS foam.

2. What is the application of EPP foam?

EPP foam is widely used in automotive components, food packaging, insulation materials, and construction applications due to its high temperature tolerance, stiffness, lightweight characteristics, and excellent impact resistance.

3. What is the blowing agent of EPP foam?

Blowing agents used for EPP foam include LPG, a mixture of CO₂ and ethanol, and physical foaming using CO₂.

4. What is the advantage of EPP foam compared to EPS foam in food containers?

EPP foam offers several advantages over EPS foam in food container applications:

– Excellent thermal resistance
– Microwave safety
– High food safety, as polypropylene (PP) is a non-toxic polymer
– Reusability and recyclability